2003 Arctic Cat ATVs from 250cc to 500cc Service Manual, Page 441Get this manual

2003 Arctic Cat ATVs from 250cc to 500cc Service Manual, Page 441

A Pinion Gear Sub-Assemblyadd the value (A) on the gear case housing with 1.5 mm (0.060 in; then subtract the value on the
reselect shim until backlash specification range can be verifiedC 738-268A 3Apply molybdenum disulfide grease to all oil
seal lips4Prelubricate journal on pinion assembly with SAE 80W-90 hypoid gear lubricant prior to pressing assembly into gear
case housing5Tighten lock collar to 16.6 kg-m (120 ft-lb) and deformlock edge approximately 1.5 mm (0.060 in into lower oil
channelAssembling Pinion Gear 2Place the pinion assembly in bearing puller; then install the bearing using press 1Place the
shimwith the chamfer side toward the inside) onto the pinion shaft; then install the bearing onto the pinion shaftInstall