2004 Arctic Cat ATVs factory service and repair manual, Page 146Get this manual

2004 Arctic Cat ATVs factory service and repair manual, Page 146

Honing Cylinder 1Using slide gauge and dial indicator or snap gauge, measure the cylinder bore diameter in three locations
until uniform bright metallic finish is attained 2Wash the cylinder in parts-cleaning solvent3Inspect the cylinder for pitting,
scoring, scuffing, and corrosionIf marks are found, repair the surface using ball honeINOTE: To produce the proper 60' cross-hatch
pattern, use low RPM drill (600 RPM) at the rate of 30 strokes per minuteIf honing oil is not available, use lightweight
petroleum-based oilThoroughly clean cylinder after honing using soap and hot waterDry with compressed air; then immediately
apply oil to the cylinder boreIf the bore is severely damaged or gouged, replace the cylinder Water or parts-cleaning solvent
must be used in conjunction with the wet-or-dry sandpaper or damage to the sealing surface may result Inspecting Cam Chain
Guide 1Inspect cam chain guide for cuts, tears, breaks, or chips2If the chain guide is damaged, it must be replaced 4If any