2004 Arctic Cat ATVs factory service and repair manual, Page 227Get this manual

2004 Arctic Cat ATVs factory service and repair manual, Page 227

Backlash Measurement Under 0.05 mm (0.002 in At 0.05-0.33 mm (0.002-0.013 in Over 0.33 mm (0.013 in Shim Correction Decrease
the secondary driven bevel gear several revolutions in both directions6Examine the tooth contact pattern in the dye and compare
the pattern to the illustrationsIncorrect (contact at tooth top) 1 Contacts at Top Tooth Contact 1 Contacts at Root 1 Shim
Correction Decrease Shim Thickness 1 1 Increase Shim Thickness 1 I NOTE: To correct tooth contact, steps and (with NOTE)
of "Correcting Backlash" must be followed and the above "Tooth ContactIShim Correction" chart must be consulted After correcting
tooth contact, backlash must again be checked and corrected (if necessary)Continue the correcting backlashlcorrecting tooth
contact procedures until they are both within tolerance values CRANKSHAFT ASSEMBLY Measuring Connecting Rod (Small End Inside
Diameter) Incorrect (contact at tooth root) 1Insert snap gauge into the upper connecting rod small end bore; then remove