2004 Arctic Cat ATVs factory service and repair manual, Page 454Get this manual

2004 Arctic Cat ATVs factory service and repair manual, Page 454

Shimming ProcedureIShim Selection Ring Gear Shim (Gear Case Side) 3Apply molybdenum disulfide grease to all oil seal lips4Prelubricate
the value (B) on the gear case housing to the value (C) on the gear case cover; then add 1.5 mm (0.060 inThis will give you
the proper shim thicknessGear Case Sideinstall 1.3-1.4 mm (0.050-0.055 in shim and tighten the bolts to 3.5-4.3 kg-m (25-3
ft-lb)Verify backlash to be within range of 0.28-0.38 mm (0.011-0.015 in and end-play to be within range of 0.10-0.20 mm
(0.004-0.008 inIf not within specification range, reselect shim until backlash specification range can be verified 5Tighten
lock collar to 16.6 kg-m (120 ft-lb) and deforrnllock edge approximately 1.5 mm (0.060 in into lower oil channel Assembling