2005 Arctic Cat ATVs factory service and repair manual, Page 49Get this manual

2005 Arctic Cat ATVs factory service and repair manual, Page 49

5If the free-play gap is not within tolerance, readjust the jam nuts of the adjuster arm in 114 turn increments until the
mm 1Support the ATV on suitable stand2Remove the right rear wheel and account for the cap screws 3Loosen the rear cable adjuster
jam nuts; then remove the cap screws securing the auxiliary brake to the axle housing4Remove the brake pads from the caliper
,Free-Play Gap Inspecting and Measuring 1Inspect the pads for gouges, chips, or wear2Inspect the disc for gouges, grooves,
cracks, and warpageBrake pedal Arm Brake Pedal 3Using calipers, measure the thickness of each brake pad 4If the thickness
of either brake pad is less than 3.2 INOTE: On the 400, there should be 12.7 mm (112 in free-play gap between the pedal and
the footrest mm (0.125 in, the brake pads must be replaced INOTE: The brake pads should be replaced as setInstalling 1Place
the brake pads into the caliperI NOTE: The metal backing of the pad will be facing the adjuster arms when installed properly