2005 Arctic Cat ATVs factory service and repair manual, Page 229Get this manual

2005 Arctic Cat ATVs factory service and repair manual, Page 229

Honing Cylinder 1Using slide gauge and dial indicator or snap gauge, measure the cylinder bore diameter in three locations
are found, repair the surface using ball honeWNOTE: To produce the proper 60' cross-hatch pattern, use low RPM drill (600
RPM) at the rate of 30 strokes per minuteIf honing oil is not available, use lightweight petroleum-based oilThoroughly clean
cylinder after honing using soap and hot waterDry with compressed air; then immediately apply oil to the cylinder boreIf
the bore is severely damaged or gouged, replace the cylinder 2Rotate the camshaft and note runout: maximum tolerance must
not exceed specificationsMeasuring Camshaft Lobe Height 1Using calipers, measure each cam lobe height 4If any measurement
exceeds the limit, hone the cylinder and install an oversized piston or replace the cylinderThe oversized piston and rings