2005 Arctic Cat ATVs factory service and repair manual, Page 555Get this manual

2005 Arctic Cat ATVs factory service and repair manual, Page 555

2Note the following shim selections (shims are nominally 1.5 mml0.060 inthick): APinion Gear Sub-Assemblyadd the value (A)
the bolts to 3.5-4.3 kg-m (25-31 ft-lb)Verify backlash to be within range of 0.28-0.38 mm (0.011-0.015 in and end-play to
be within range of 0.10-0.20 mm (0.004-0.008 inIf not within soecification raneereselect shim until backlash specification
range can be verified I NOTE: If gears are being replaced, use the existing shimsThe numbers are scribed onto the gears:
the ring gear has the number on the opposite side of the gears, and the pinion gear has the number on the end of the pinion
gear shaft by the splinesIf no number is present, it should be considered as being in the category I NOTE: If the gear case
housing is being replaced, proceed to the following Shimming Procedurelshim Selection sub-section Shimming ProcedureIShim
Selection 1Press bearings into bores by outer ring to hard contact with seat6-12 Page: 555 Arctic Cat ATV 2005 -All Models