2006 Arctic Cat ATVs 400/400TBX/400TRV/500/500TBX/500TRV/650H1/650 V-Twin Service Manual, Page 91Get this manual

2006 Arctic Cat ATVs 400/400TBX/400TRV/500/500TBX/500TRV/650H1/650 V-Twin Service Manual, Page 91

Correcting Backlash NOTE: If backlash measurement is within the acceptable range, no correction is necessary 1If backlash
pattern illustration, no correction is necessary 1Remove the secondary driven output shaft assembly from the left-side crankcase
half2Clean the secondary driven bevel gear teeth of old oil and grease residue3Apply thin, even coat of machinist-layout
dye to several teeth of the gear4Install the secondary driven output shaft assembly5Rotate the secondary driven bevel gear
several revolutions in both directions6Examine the tooth contact pattern in the dye and compare the pattern to the illustrations
1If tooth contact pattern is comparable to an incorrect pattern, correct tooth contact according to the following chartTooth
Contact Contacts at Top Contacts at Root Shim Correction Decrease Shim Thickness Increase Shim Thickness NOTE: To correct
tooth contact, steps and (with NOTE) of "Correcting Backlash" must be followed and the above "Tooth ContactShim Correction"