2006 Arctic Cat ATVs 400/400TBX/400TRV/500/500TBX/500TRV/650H1/650 V-Twin Service Manual, Page 264Get this manual

2006 Arctic Cat ATVs 400/400TBX/400TRV/500/500TBX/500TRV/650H1/650 V-Twin Service Manual, Page 264

2Lay straightedge across the cylinder head; then using feeler gauge, check the distortion factor between the head and the
plate covered with #400 grit wet-or-dry sandpaperUsing light pressure, move the cylinder in figure eight motionInspect the
sealing surface for any indication of high spotsA high spot can be noted by bright metallic finishCorrect any high spots
before assembly by continuing to move the cylinder in figure eight motion until uniform bright metallic finish is attained
2Wash the cylinder in parts-cleaning solvent3Inspect the cylinder for pitting, scoring, scuffing, and corrosionIf marks are
found, repair the surface using ball honeNOTE: To produce the proper 60 cross-hatch pattern, use low RPM drill (600 RPM)
at the rate of 30 strokes per minuteIf honing oil is not available, use lightweight petroleum-based oilThoroughly clean cylinder
after honing using soap and hot waterDry with compressed air; then immediately apply oil to the cylinder boreIf the bore
is severely damaged or gouged, replace the cylinder ! CAUTION Water or parts-cleaning solvent must be used in conjunction