2006 Arctic Cat ATVs factory service and repair manual, Page 441Get this manual

2006 Arctic Cat ATVs factory service and repair manual, Page 441

Shimming ProcedureIShim Selection 1Press bearings into bores by outer ring to hard contact with seat2Note the following shim
into gear case housingAssembling Pinion Gear 1Place the shimwith the chamfer side toward the inside) onto the pinion shaft;
then install the bearing onto the pinion shaftInstall the pinion shaft collar 1 NOTE: Do not stake the lock collar until
proper backlash has been verified CCover Sideadd the value (B) on the gear case housing to the value (C) on the gear case
cover; then add 1.5 mm (0.060 inThis will give you the proper shim thickness DGear Case Sideinstall 1.3-1.4 mm (0.050-0.055
in shim and tighten the bolts to 3.5-4.3 kg-m (25-3 ft-lb)Verify backlash to be within range of 0.28-0.38 mm (0.011-0.015
in and end-play to be within range of 0.10-0.20 mm (0.004-0.008 inIf not within specification range, reselect shim until