2009 Polaris Outlaw 450/525 Service Manual, Page 219Get this manual

2009 Polaris Outlaw 450/525 Service Manual, Page 219

Shift mechanism Shift forks Check the blade for wearNew forks are 4.4 to 4.5 mm thick, the wear limit is 4.2 mmShift drum
for smooth operationShift rolls Check the shift rolls for pressure marks or cracksShift rails Place the shift rails on level
surface and check for runout, score marks and seizing marksThe shift forks must operate smoothly on the shift railsSliding