2009 Polaris Scrambler 500 4x4 2x4 factory service manual, Page 165Get this manual

2009 Polaris Scrambler 500 4x4 2x4 factory service manual, Page 165

FINAL DRIVE MAGNETIC COIL REMOVAL 1Remove the front drive axle as described later in this chapter2Remove the seal sleeve
wiresS Apply 401 Loctite to the inside of the strut ribs and press the foam block to contain the coil wiresMake sure the
foam block is bonded well to protect the coil wiresNOTE: Coil wires must be contained in the brake line clip on the back
side of the upper strut casting and the wires must be snug against the casting5Route the wires smoothly and away from any
moving parts and secure in place with tie straps6Assemble front axle and connect hub wiresS MAGNETIC COIL INSTALLATION Strut
Ribs Coil Wire Channel Seal Sleeve Mounting Area Coil Mounting Surface (Inner Magnet Pole) (Fixed) Electromagnet Coil Seal
Sleeve (Outer Magnet Pole) (Adjustable) Must use Seal Sleeve Installation Tool Kit (PN 2871199) Brake Line Clip Location
HILLIARD CLUTCH DISASSEMBLYINSPECTION 1Remove front hub2Remove Hilliard clutch assembly3Disassemble the roller clutch and
thoroughly clean all partsCAUTION: Do not remove the garter springIf the spring is removed, it will become over stressed