2009 Polaris Scrambler 500 4x4 2x4 factory service manual, Page 168Get this manual

2009 Polaris Scrambler 500 4x4 2x4 factory service manual, Page 168

FINAL DRIVE 10Using Roll Pin Remover (PN 2872608), remove the roll pin at front housingRoller Pin Removal Tool (PN 2872608)
not to damage the tapered roller bearingInstall the new seal until it bottoms against the shoulder in the strut casting AWD
FRONT DRIVE AXLE INSTALLATION 1Install spring washer and drive shaftAlign hole in U-joint yoke with hole in eccentric shaft,
and install new roll pin2Install new seal in strut castingRefer to Page 7.143Install drive shaft in strut4Install lower ball
joint, torque nut to 25 ftlbs(34.5 Nm) and install new cotter pin5Follow procedure to install hilliard clutch components
and hub as outlined in this chapter6Tighten hub nut following procedures as outlined in this chapter FRONT DRIVE SHAFT CV
JOINT BOOT REPLACEMENT DRIVESHAFT AND CV JOINT HANDLING TIPS S Care should be exercised during driveshaft removal or when
servicing CV jointsDriveshaft components are precision partsS Cleanliness and following these instructions is very important