2009 Polaris Scrambler 500 4x4 2x4 factory service manual, Page 203Get this manual

2009 Polaris Scrambler 500 4x4 2x4 factory service manual, Page 203

BRAKES 6Verify fluid level in reservoir is up to MAX line inside reservoir and install reservoir capBrake Disc Thickness
and slowly increase speed to 30 mphGradually apply brakes to stop machineAllow pads and disc to cool sufficiently during
the procedureDo not allow pads or disc to become hot or warpage may resultRepeat this procedure 10 times Brake Disc Runout
Service Limit .010 (.254 mm) FRONT DISC INSPECTION 1Visually inspect the brake disc for nicks, scratches, or damage2Measure
the disc thickness at eight different points around the pad contact surface using 0-1 micrometerReplace disc if worn beyond
service limit FRONT BRAKE DISC REMOVALREPLACEMENT NOTE: To reduce the possibility of warpage, try removing the brake disc
mounting bolts before applying heat to the bolts1Apply heat to the hub in the area of the brake disc mounting bolts to soften