1999-2004 Suzuki King Quad LT-300 300F ATV Factory Service Manual, Page 78Get this manual

1999-2004 Suzuki King Quad LT-300 300F ATV Factory Service Manual, Page 78

PISTON PIN AND PIN BORE Measure the piston pin outside diameter using ta micrometer and the piston pin bore inside diameter
the conrod small end inside diameter exceeds the service limit, replace the conrod ,foOh 09900-20605: Dial calipers Service
Limit Conrod small end 1.0 17.040 mm (0.6709 in) CON ROD DEFLECTION AND BIG END SIDE CLEARANCE Wear on the big end of the
conrod can be estimated by checking the movement of the small end of the rodThis method can also check the extent of wear
on the parts of the conrod's big endService Limit Conrod deflection: 3.0 mm (0.12 in) 'Moh 09900-20701: Magnetic stand 09900-20606:
Dial gauge (1100 mm) 09900-21304: V-block Push the big end of the conrod to one side and measure the side clearance with
thickness gauge 09900-20803: Thickness gauge Service Limit Big end side clearance: 1.00 mm (0.038 in) Where the limit is