2002-2007 Suzuki 500 LTA Service Manual, Page 109Get this manual

2002-2007 Suzuki 500 LTA Service Manual, Page 109

TOOTH CONTACT After backlash adjustment is carried out, the tooth contact must be checkedPay attention to the following
backlash after the tooth contact has been adjusted, since it may have changedAdjust the tooth contact and backlash until
they are both within specificationIf the correct tooth contact cannot be maintained when adjusting the backlash, replace
the drive and driven bevel gearsTooth contact Contact at tooth top Contact at tooth root Shim adjustment Increase shim thickness
Decrease shim thickness For drive bevel gear ( Shim thickness 0.25+0.25=0.50 mm (0.0197 in) 0.25+0.30=0.55 mm (0.0217 in)
Combined shim 0.30+0.30=0.60 mm (0.0236 in) 0.30+0.35=0.65 mm (0.0256 in) 0.35+0.35=0.70 mm (0.0276 in) 0.25+0.25+0.25=0.75
mm (0.0295 in) 0.25+0.25+0.30=0.80 mm (0.0315 in) 0.25+0.25+0.35=0.85 mm (0.0335 in) 0.90 mm (0.0354 in) 0.95 mm (0.0374
in) 1.00 mm (0.0394 in) 1.05 mm (0.0413 in) 1.10 mm (0.0433 in) 1.15 mm (0.0453 in) 24935-19B00-025: 0.25 mm (0.0098 in)
24935-19B00-030: 0.30 mm (0.0118 in) 24935-19B00-035: 0.35 mm (0.0138 in) 24935-19B00-090 24935-19B00-095 24935-19B00-100