1994 Johnson/Evinrude "ER" 9.9 thru 30 outboards Service Manual, Page 247Get this manual

1994 Johnson/Evinrude "ER" 9.9 thru 30 outboards Service Manual, Page 247

25Apply OMC Gasket Sealing Compound to the threads of the bearing housing screwsInstall the screws and tighten to torque
repairs and repeat test Screw in vacuum testerPump out to 3-5 inof mercury and see if vacuum holdsThen pump out to 15 inof
mercury and checkIf the gearcase fails to hold on either test, put oil around suspected sealIf leak then stops or oil is
drawn in, that seal is defectiveWhen the gearcase checks out OK, refill with OMC Ultra-HPF gearcase lubricant122128Fill the
gearcase with 8-9 floz(230-260 ml) lubricant as follows: Secure the gearcase in an upright position Remove the oil level
and the oil filldrain plugsReplace the seals Fill the gearcase with OMC Ultra-HPFgearcase lube until lubricant appears at
the oil level holeInsert the oil level plug firstInstall the filldrain plugTighten the oil level and the filldrain plugs
to torque of 84-86 inIbs(9-10 Nm) Inspect the gearcase oil level after motor test has been performed29Inspect water pump