1994 Johnson/Evinrude "ER" 9.9 thru 30 outboards Service Manual, Page 260Get this manual

1994 Johnson/Evinrude "ER" 9.9 thru 30 outboards Service Manual, Page 260

561 35Pressure and vacuum test the gearcase as follows: INotel Pressure and vacuum test gearcase before filling Remove the
with 9-11 floz(264-330 ml) lubricant as follows: Secure the gearcase in an upright position Remove the oil level and oil
filldrain plugsReplace the seals if damaged Fill the gearcase with OMC Ultra-HPF gearcase lube until lubricant appears at
the oil level holeInsert the oil level plug firstInstall the filldrain plugTighten the oil level and filldrain plugs to torque
of 84-86 inIbs(9-10 Nm) Inspect the gearcase oil level after the motor test has been performed37Install water pump assembly
as described in Water Pump Servicing, this SectionInstallation burrsRemove dents and burrsCheck to be sure the water tube
washer is positioned on the water tubeLightly apply OMC Triple-Guard grease to upper and lower outside diameter of the water
tubeInstall the straight end of water tube through the guide and into inner exhaust tube1Check outside diameter of the water
tube for dents and 1581 2Apply OMC Triple-Guard grease to two new driveshaft spacer O-ringsInstall O-rings on the driveshaft