1994 Johnson/Evinrude "ER" 9.9 thru 30 outboards Service Manual, Page 273Get this manual

1994 Johnson/Evinrude "ER" 9.9 thru 30 outboards Service Manual, Page 273

Installation 1Coat the driveshaft splines with OMC Moly Lube greaseDo not coat top surface of the driveshaft as lubricant
Compound to threads of the gearcase and extension retaining screwsInstall and tighten the screws to torque of 192-216 inIbs(22-25
Nm)Apply OMC Locquic Primer then OMC Nut Lockto threads of the gearcase and extension studInstall the nut and tighten to
torque of 45-50 ftIbs(61 -68 Nm)When installing gearcase onto gearcase extension, do not tighten the retaining screws until
the gearcase and the extension have been placed in proper position with the exhaust housing and powerhead assembly 6Align
the groove in the lower shift rod with the screw hole in the connectorInstall the screw with washer and tighten to torque
of 120-144 inIbs(14-16 Nm) 7Apply OMC Adhesive to new exhaust housing cover plate gasketInstall the gasket and the cover
plate Install the propeller as followsApply OMC Triple-Guard grease to entire length of the propeller shaft Install and tighten