1994 Johnson Evinrude "ER" 90 LV 120 thru 140, 185 thru 225, 250, 300 Service Manual P/N 500612, Page 228Get this manual

1994 Johnson Evinrude "ER" 90 LV 120 thru 140, 185 thru 225, 250, 300 Service Manual P/N 500612, Page 228

133126Install one flat washer and pulley screwTorque the screw to 120-144 inIbs(14-16 Nm)134127Install nut onto pulley screwTorque
of the pulley is aligned with the rope guide137133: USin.ga C-clamp and wood blocks, clamp the pulley in this position34Inspect
the starter ropeIf replacement is needed, cut new rope to length of 96V2 in(245 cm)Fuse ends of rope to length of V2 in(12
mm)137135Insert the rope through the starter handle bracket, rope guide into the starter pulley13 36Tie knot in end of starter
rope as illustrated39 37Insert the knot in the rope cavity of the starter pulley 38Tie knot in the rope approximately 12
in(30,5 cm) from the handle end39Carefully loosen the C-clamp and slowly allow the rope to recoil until the knot contacts