1994 Johnson/Evinrude "ER" CV 85 thru 115 outboards Service Manual, Page 208Get this manual

1994 Johnson/Evinrude "ER" CV 85 thru 115 outboards Service Manual, Page 208

Assembly Before beginning assembly procedures, all gearcase components must be thoroughly cleaned and in serviceable conditionRefer
installation of the pinion bearing in the gearcase drastically reduces the life of the bearingThe bearing is tapered so when
installed correctly, its shape compensates for stresses in the gearcase and allows full bearing contactWhenever you disassemble
gearcase, check the pinion bearingit must be in place with the lettering facing up 4V4, V6Insert the tool with the bearing
into the gearcaseDrive the bearing into the gearcase until the washer on the tool contacts the spacerRemove the toolUsing
rag, remove any excess grease from surface of the needle bearings5Install pinion bearing retainer: V4Position new a-ring
on the pinion bearing retaining screwApply OMC Nut Lock to screw threads and a-ringInstall the screw and tighten to torque
of 48-80 inIbs(5-9 Nm) V6Seat pinion bearing retaining ring in groove on top of the bearing824213 6To install the water intake