1994 Johnson/Evinrude "ER" CV 85 thru 115 outboards Service Manual, Page 248Get this manual

1994 Johnson/Evinrude "ER" CV 85 thru 115 outboards Service Manual, Page 248

Assembly 1Lubricate the armature shaft bearing surface with one drop of SAE No10 oilLubricate pinion helix on armature shaft
holderInsert insulated brushes in holderf11l7Assemble commutator end cap to frame and field, aligning notch and rib suitable
tool for holding brushes in place can be made from putty knife"'" 8Put drop of oil on thru-bolts before assembling starter
motorInstall thru-boltsTighten thru-bolts to torque of 95-110 inIbs(11-12 Nm)Seal with OMC Black Neoprene Dip around end
caps9Refer to No Load Current Draw, Electric Starter to check starter operationInstallation 1Apply OMC Nut Lockto threads
of the starter retaining screwsPlace the starter motor in position against the powerheadInstall the three retaining screws
with lock washersTighten the front screw firstTorque all screws to 168-192 inIbs(19-22 Nm)2Install starter solenoid3Reconnect
the starter motor lead to the starter motorApply OMC Black Neoprene Dip to the connection4Using new silencer base screws,