1994 Johnson/Evinrude Outboards 40 thru 55 Service Manual, Page 286Get this manual

1994 Johnson/Evinrude Outboards 40 thru 55 Service Manual, Page 286

Assembly 1Lubricate the armature shaft bearing surface with one drop of SAE No.1 oilLubricate pinion helix on armature shaft
holderInsert insulated brushes in holderf'11l 7Assemble commutator end cap to frame and field aligning notch and rib suitable
tool for holding brushes in place can be made from putty knife ill 8Put drop of oil on thru-bolts before assembling starter
motorInstall thru-boltsTighten thru-bolts to torque of 95-110 inIbs(11 -12 Nm)Seal with OMC Black Neoprene Dip around end
caps 9Refer to No Load Current Draw, Electric Starter to check starter operationInstallation 1Apply OMC Nut Lock to threads
of the three starter motor screwsPlace the starter motor in position against the powerheadInstall the screws with lock washersTighten
the front screw firstTighten all screws to torque of 14-16 ftIbs(19-22 Nm)2.Reconnect the starter motor lead to the starter