1995 Johnson Evinrude "EO" 9.9 thru 30, 2-Cylinder Service Manual, P/N 503146, Page 251Get this manual

1995 Johnson Evinrude "EO" 9.9 thru 30, 2-Cylinder Service Manual, P/N 503146, Page 251

1561 36Pressure and vacuum test the gearcase as follows: INote 1Pressure and vacuum test gearcase before filling Remove the
with 9-11 floz(264-330 ml) lubricant as follows: Secure the gearcase in an upright position Remove the oil level and oil
filldrain plugsReplace the seals if damaged Fill the gearcase with OMC Utra-HPFgearcase lube until lubricant appears at the
oil level holeInsert the oil level plug firstInstall the filldrain plugTighten the oil level and filldrain plugs to torque
of 84-86 inIbs(9-10 Nm) Inspect the gearcase oil level after the motor test has been performed38Install water pump assembly
as described in Water Pump Servicing, this SectionInstallation 1Check outside diameter of the water tube for dents and burrsRemove
dents and burrsCheck to be sure the water tube washer is positioned on the water tubeLightly apply OMC Triple-Guard grease
to upper and lower outside diameter of the water tubeInstall the straight end of water tube through the guide and into inner
exhaust tube Apply OMC Triple-Guard grease to two new driveshaft spacer O-ringsInstall O-rings on the driveshaft spacerPosition