1996 Johnson Evinrude "ED" 40 thru 55 2-Cylinder Service Manual, P/N 507124, Page 237Get this manual

1996 Johnson Evinrude "ED" 40 thru 55 2-Cylinder Service Manual, P/N 507124, Page 237

Pump pressure up to 3-6 PSI (21-42 kPa)If pressure gauge indicates leakage, submerge the gearcase in water to determine source
the proper lubricant29Fill the gearcase with 20-22 floz(600-650 ml) lubricant as follows: Secure gearcase in an upright position
Remove the oil level and the oil filldrain plugsReplace the seals if damaged Fill the gearcase with OMC Ultra-HPF gearcase
lube until lubricant appears at the oil level holeInsert the oil level plug firstInstall the filldrain plugTighten the oil
level and the filldrain plugs to torque of 84-86 inIbs(9-10 Nm) Inspect the gearcase oil level after the motor test has been
performed30Adjust the shift rod as follows: 6768Checkusing OMCshift rod hole to surface of the gearfrom the case Universal