1997 Johnson Evinrude "EU" 40 thru 55 2-Cylinder Service Repair Manual, P/N 507265, Page 74Get this manual

1997 Johnson Evinrude "EU" 40 thru 55 2-Cylinder Service Repair Manual, P/N 507265, Page 74

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Disassembly
Inspection

Inspect brass plunger shaft for any burrs or scratchesRemove small scratches by polishing the plunger with crocus clothIf the plunger has deep scratches, repl