1996-2005 Suzuki DF40, DF50 Four Stroke Outboard Service Manual, Page 401Get this manual

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13-65 DF40DF50 "K1" (01) model Brushes Check the length of each brush09900-20101 Vernier calipers Brush lengthStandard Service limit 9.8 mm (0.39 in) 4.8 mm (0.19 in)
If brushes are worn down to

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