1992-1998 Polaris Personal Watercraft Service Manual PN 9912201, Page 330Get this manual

1992-1998 Polaris Personal Watercraft Service Manual PN 9912201, Page 330

ENGINECOOLING Engine InstallationPolaris Engine Installation Engine installation is done in reverse order of the removal
the engineMake sure all cables, hoses, and wiring are routed and secured properlyAdjust throttle cable and check throttle
operationIt must operate freely and return completely when releasedVerify proper operation of engine stop switChAfter engine
installation, pump alignment must be inspectedRefer to the Final Drive section for inspection and alignment proceduresSynchronize
carburetors and be sure they are cleanAdjust oil pump cable and bleed pumpThe first tank of fuel should be pre-mixed with
Polaris Premium oil at 50:1 ratio Shims used for engine and driveshaft alignment must be reinstalled in their original locationsDo
not allow them to be mixed upAlways verify proper engine to pump alignment after engine installation as outlined in the Jet
Pump, Final Drive, Bilge sectionIn most cases, the number of shims used in production is marked in permanent marker next
to each engine mountThe same number should be installed as starting point, and in most cases adjustment will not be necessaryAlways