1999 Polaris PWC Genesis, Ficht, X-45 Service Manual, Page 158Get this manual

1999 Polaris PWC Genesis, Ficht, X-45 Service Manual, Page 158

ENGINE Cylinder Honing Cylinder Honing The cylinder bore must be de-glazed whenever new piston rings are installedA light
Illinois De-glazing If cylinder wear or damage is minimal, hone the cylinder lightly with finish stones 1200 Engine Cylinder
Honing On Polaris 1200 engines, it is important 10 bolt exhaust manifold to cylinder to be honed and lorqued to specification
before honing Honing To Oversize If cylinder wear or damage is excessive, it will be necessary 10 oversize the cylinder using
new oversize piston and ringsThis may be accomplished by either boring the cylinder and then finish honing to the final bore
size, or by rough honing followed by finish honingFor oversize honing always wet hone using honing oil and coarse roughing
stoneMeasure Ihe piston (see piston measurement) and rough hone tothe size of the piston or slightly largerAlways leave .002.003"
(.05.07 mm) for finish honingComplete the sizing with fine grit stones to provide the proper cross-hatch finish and required