2000 Polaris Virage TX, SLX, Pro 1200, Genesis, Genesis FFI Personal Watercraft Service Manual, Page 154Get this manual

2000 Polaris Virage TX, SLX, Pro 1200, Genesis, Genesis FFI Personal Watercraft Service Manual, Page 154

http:ReadManm ENGINE Cylinder Honing Cylinder Honing The cylinder bore must be de-glazed whenever new piston rings are installedA
Illinois De-glazing If cylinder wear or damage is minimal, hone the cylinder lightly with finish stones 1200 Engine Cylinder
Honing On Polaris 1200 engines, it is important to bolt exhaust manifold to cylinder to be honed and torqued to specification
before honing Honing To Oversize If cylinder wear or damage is excessive, it will be necessary to oversize the cylinder using
new oversize piston and ringsThis may be accomplished by either boring the cylinder and then finish honing to the final bore
size, or by rough honing followed by finish honingFor oversize honing always wet hone using honing oil and coarse roughing
stoneMeasure the piston (see piston measurement) and rough hone to the size of the piston or slightly largerAlways leave
.002.003" (.05.07 mm) for finish honingComplete the sizing with fine grit stones to provide the proper cross-hatch finish
and required piston clearance Honing Procedure 1 Wash cylinder with solventClamp cylinder in soft jawed vise with exhaust