2002 Polaris Freedom, Virage, Genesis PWC Service Manual, Page 128Get this manual

2002 Polaris Freedom, Virage, Genesis PWC Service Manual, Page 128

EngineCooling Engine InspectionAll Engines Honing Procedure, Cont2Place hone in cylinder and tighten stone adjusting knob
by installing bolts in the exhaust mounting holes and clamping in soft jaw viseThe corners, top and bottom edges of ports
should receive standard chamfer (.3 -.6mm) with the widest portion at the center of the port windowThe sides of the ports
require only de-burring (.05.3mm)Refer to illustration below Chamfer Angle Standard Chamfer (Typical) Cylinder .3-.6mm (.012-.024)
10-20 CAUTION: Do not exceed 20 chamfer angle .05-.3mm (.002-.012) .3-.6mm (.012-.024) IMPORTANT: Cleaning the Cylinder After
Honing Scrub the cylinders thoroughly in hot, soapy waterPay close attention to the area where the cylinder sleeve meets
the aluminum casting and use electrical contact cleaner if necessary to remove all traces of debrisRinse the cylinders in
clear water and dry thoroughly with compressed airImmediately apply Polaris Premium Cycle Lubricant or 2-stroke engine oil
to all areas of the cylinder sleeve to prevent rustWipe cylinders with an oil coated shop towel to clean all remaining honing